What you should know about filter sand and gravel

The idea of filtering water to obtain clean drinking water dates back to the Pharaonic Era, i.e., 4000 BC when researchers found traces of a sand filter in Alexandria dating back to 50AD. Therefore, this silica sand for water filtration was used as filter to obtain safe drinking water. Since then, the use of sand filters to treat surface water came to light.

☻ When sand and gravel started to be used for filtration, slow sand filters were used extensively in England and Scotland. This was followed by its extensive use in the United States of America, about 50 years later.

☻In 1880, Patrick Clark developed the slow sand filter, thereby increasing the filtering rate, and reducing the area of land used to construct filters in the United States of America, particularly in New Jersey. However, sand filters with high rates were called “Rapid Sand Filters”.  The use of such filters together with sedimentation process were incredibly beneficial when treatment by chemical clarification is not being used.

☻Subsequently, several filters were invented, and they were classified according to filtering rates, operating methods, the direction of water flow, and their method of control of the sedimentation process.

☻The research to determine how to choose a filtering medium for filters, hence, began. Thus, many kinds of natural materials were used as a filtering medium, including:

1. Silica Sand
2. Anthracite Coal
3. Granet
4. Ilmenite

Why silica sand is used as filter media for water filtration, and how it works?

☻After several experiments, silica sand for water filtration was discovered to be the most commonly used in Egypt. It was brought from sand quarries and was also discovered to be cheap and available in large quantities compared to other types.

☻However, it was soon noticed that samples of sand or gravel taken from any area in the quarry contains grains of different diameters.

Meanwhile, to determine the percentage of sand samples’ components based on diameters, we use a set of sieves placed over each other. We use this to pass a specific weight of sand and know the weights of sand with different diameters in each sieve to indicate the percentage of weights of sand grains with different diameters. This process is known as (testing sand grains by sieves). We will address this topic in detail in the following article.

Silica sand has for a long time been used to purify the water and four grades of silica sand are majorly used for water filtration worldwide. The earliest recorded silica sand has been traced back to 1804 when a man by the name John Gibb was able to design and install experimental filters. However, this unique way of Filtration got to be refined during the years that followed, culminating with the first global public water supply installation by James Simpson for Chelsea Waterworks company in 1829. Subsequently, water treatment practice became mainstream after physician John Snow made the connection between the quality of the water and incidences of Cholera in the year 1845/1855. You will find various products which suit you on our website.

Nature of Silica Sand for Water Filtration

Today, the provision of good quality potable water is taken for granted in most of the developed World. So, how exactly does it work? Natural silica sand has a sub-angular to a rounded shape, making them an ideal filtration media to capture suspended solids in water. Due to high silica content, sand is durable and hard-wearing, allowing it to be graded precisely to facilitate efficient filtering.

These grades include 16/30, 8/16, 6/14, and 14/25, 20/40,18/8, 2/4,3/6, 6/13, 13/19, and14/25. However, when it comes to the silica grade, it can easily be determined. This is either by using the size range, the Effective size (D10) or UC.

Further, Silica sand gets laid on top of the supporting layer of the Gravel within the filter vessel. Incoming water enters the filter and then migrates through silica sand, successfully removing any solid or debris from the water. As a result of its uniqueness in terms of its properties, silica sand is usually used for water filtration in a wide variety of applications that include swimming as well as leisure, paper processing, power generation, chemical processing, and portable as well as wastewater treatment.

Various types are available in the market. The pressure filters are operated with the feed pressure of two to five bars and are usually used in leisure applications. Feed water does enter and passes through the bed of silica sand. Most particulate solids are usually captured high up in the filter bed, and this kind of filter can capture even tiny particles. The buildup of the particulate solids does cause an increase in pressure loss across the bed for a specific given flow rate. When this pressure loss or the flow rate is not the acceptable bed is back washed to be able to remove accumulated particles.

Rapid gravity filters

The rapid gravity filters are used for water purification, mainly used during drinking water treatment works. They do require smaller land areas concerning the slow sand filters and use the silica sand and other granular media to remove the particles and impurities.

This is our product of the filter sand and Gravel that is exported to over 17 countries in various parts of the World. Our silica sand is extracted from the high-quality quarries with SI02 over 96.7% that was the river sand for many years. Raw material gets extracted from East Egypt, wady al Natron, Sadat City, and Giza.

Our Uniqueness – Silica Sand for Water Filtration

The Silica gravel we produce has porosity and permeability. This enables water to easily flow through it, and this is usually by gravity drainage. Moreover, Silica Gravel does filter large debris such as leaves, grass, etc. It is however, essential to note that it does not clean or even purify the water.

Water filtration sand is our product of filter sand, and Filter Gravel. It is exported to more than 17 countries all over the World. We extract from High-Quality Quarries with SIO2, more than 96.7% of which had been river sand for thousands of years. In other words, the raw materials are generally extracted from East Egypt, wady al Natron, Sadat City, and Giza.

We produce and process our products in our screening plant, which is the biggest in Egypt. Hence, we assure the stability of quality in the long term supply to companies in the field of water filtration and treatment companies worldwide. We export to many countries (Greece – Cyprus – Spain – Italy – Georgia – Croatia – Albania – Japan – Senegal – the Philippines – Malta – Turkey – Mauritius – China – India – Indonesia – Ireland – South Korea – Singapore – Mayotte Island, Syria – United Arab Emirates – Sultanate of Oman – Qatar – Kuwait – Libya- Iraq-Yemen-Algeria-Bahrain-Palestine-Kingdom of Saudi Arabia-Sudan)

Cairo Filter Sand is used to filter and clean Portable water filters and pool filter and sewage treatment plant Purity MORE Than 96%, Free of any organic materials, no clay, no Radiation, no toxic materials.

It meets EN12904 and AWWA B100-96 and BS:910(1969)

Filter Silica Sand and Filter Silica Gravel used for Water Filtration

Chemical name(s): Silica, silicon dioxide

Synonym or common names: Silica sand and silica gravel.

Commercial forms: sand and silica gravel according to this standard are available in different particle size ranges.

Physical properties of silica sand and silica gravel

Appearance

• The product is a grey/white, yellow, or multicolored granular material.
• The structure is crystalline, with a smooth to a rough texture.
• The particle shape is spherical or angular depending on the origin and manufacturing procedure (quarrying, dredging, or crushing). The form influences filtration performance, see A.3.
• The product shall be generally homogeneous
• The product shall also be visibly free of extraneous matter.

Particle size distribution of Silica Sand and Silica Gravel

• Either shall describe the particle size distribution:
• effective size: (c/^q j, with a maximum deviation of ± 5 %;
• uniformity coefficient: (U), shall be less than 1,5; minimum size : (d* \, with a maximum deviation of ± 5 %;
• The full contents of oversize and undersize shall be a mass fraction of 5 % for applying the product in multi-media filters and a mass fraction of 10 % for use in single media filters. For use as a support layer, full contents of oversize and undersize of mass fraction 15 % are acceptable. See A.2.3 for examples of available particle sizes that are used.
• The particle size of silica sand and silica gravel can decrease during transportation and handling. Other values can be necessary for specific applications.

What is the Density of silica sand?

• Bulk density loose of Filter sand and Filter Gravel
• The Bulk density loss shall be from 1 400 kg/rn° to 1 700 kg/m.

Bulk Density packed with filter sand and filter Gravel

The Bulk Density packed shall range from 1 500 kg/m3 to 1 900 kg/m3.

Chemical properties of silica sand and Filter gravel

The minimum purity requirements for silica sand and silica gravel used for the treatment of water intended for human consumption. Limits are given for impurities commonly present in the products. Depending on the raw material and the manufacturing process, other contaminants may be present and, if so, this shall be notified to the user and when necessary to relevant authorities.

Users of these products should check the national regulations in order to clarify whether it is of appropriate

purity for treatment of water intended for human consumption, taking into account raw water quality, required dosage, contents of other impurities and additives u;..m in tin.- pn;d>i<,U; nnl stated in this articles.

Limits have been given for impurities and chemical parameters where these are likely to be present in significant quantities from the current production process and raw materials. If the production process or raw materials lead to significant amounts of impurities, by-products, or additives, the user will be notified.

Silica sand and silica gravel shall be 96% from our quarries.

Acid-soluble material gives information about the source of silica sand and Gravel.

After filling, washing, and commissioning a filter system producing drinking water, the silica sand or silica gravel should not increase the concentrations of chemical parameters (see [1]).

Water-extractable substances, determined per the method for granular materials given in EN 12904, can be used to estimate the leaching of the chemicals specified in EN 12902.

Test methods for Silica sand

 Sampling

Prepare the laboratory sample(s) required by the relevant procedures described in EN 12904.

Analysis of silica sand and silica gravel for water treatment

Particle size distribution of filter media of silica sand and silica gravel

The particle size distribution shall be determined on samples taken at the point of manufacture using the method of test given in EN 12904.

   · Bulk density loose

The bulk Density loss shall be determined per EN 12904,

Bulk Density packed of silica sand gravel for swimming pool filter sand.

The Bulk Density packed shall be determined per EN 12904.

Content of silica

The content of silica shall be determined per EN 12904( 96%.)

Acid-soluble material test

The content of acid-soluble material shall be determined by EN 12902.

Labeling, Transportation and Storage

Means of delivery

Silica sand for water filtration shall be delivered in bags, semi-bulk containers, or or in bulk. To ensure that the purity of the product is not affected, the means of delivery shall not have been used previously for any different product, or it shall have been specially cleaned and prepared before use. 

Risk and safety of silica sand labeling according to the EU

Silica sand for water filtration is not subject to labeling regulations at this document’s publication date.

NOTE 1 Annex I of the Directive 67/548/EEC on Classification, packaging, and labeling of dangerous substances and its amendments and adaptations in the European Union contains a list of substances classified by the EU. Substances not in this Annex I should be classified based on their intrinsic properties according to the criteria in the Directive by the person responsible for the marketing of the substance.

Transportation regulations and labeling of silica sand for Filtration and gravel filter media

Silica sand and silica gravel are not classified as dangerous goods.

Marking Of Silica sand and Gravel For Filtration

The marking shall include the following:

• The name “silica sand” or “silica gravel,” trade name, grade, and type; net mass;
• Name and address of our Company statement “This product conform to EN 12904”.
• Storage Of Silica sand for Filtration
• Long-term chemical stability
• Informative
• General information on silica sand and silica gravel
• Origin
• Raw material

Note that Silica sand and Gravel can be stored unlimitedly and shall be adequately protected from outside contamination. Natural silica sand, swimming pool filter sand, silica gravel are mainly from Egypt.

The manufacturing process of filter media, filter sand, filter Gravel

Silica sand for water filtration is produced by quarrying, dredging or crushing, cleaning, drying, and sieving.

• Typical properties
• Chemical composition

The composition depends on the origin. Typical values (mass fraction) will be according to EN12904.

Chemical composition

Mineralogical and petrol logical analyses give additional information.

Mechanical strength of silica sand and silica gravel

The mechanical strength of silica sand and silica gravel is high. Abrasion products consist of dust and small particles of material. They are formed during transportation, filling and washing. Also, abrasion products are not entirely removed by washing.

The existing methods for determining abrasion do not give accurate results regarding the behavior of filter media during operation. They can be used only for the comparison of different filter media.

• Density
• Absolute Density

The absolute Density is generally in the range of 2,5 g/cm° to 2,8 g/crn°.

Particle density dry

• The particle density dry is generally in the range of 2,5 g/cm3 to 2,8 g/cm3

Particle density wet

• The particle density wet is generally in the range of 2,5 g/cm3 to 2,8 g/cm-1.

Function

• Silica sand and silica gravel are used as filtering or supporting materials.

Specific amount or quantity of silica sand

• The amount of silica sand and silica gravel used depends on the application. Filtration rate and filter media depth vary with the suspended matter content of the water to be filtered.

Means of application

• Silica sand and Gravel are used in open or closed, single, and mull media filters. Silica sand is also used in “slow sand filtration” systems.

Secondary effects

• The products have no secondary effects.

Hydraulic characteristics of Silica sand used in Water Filtration.

   · Interstitial volume

The interstitial volume is approximately 0,4 (V/V). If used for calculations, the interstitial volume should be measured.

Head loss in Filtration

• Head loss depends on the size, shape, and roughness of particles, filtration rate, filter bed depth, and water temperature.
• The expansion during washing depends on a number of factors. This include flow rate, adequate size, Density, shape, the roughness of particles, and water temperature.

Rules for safe handling and use in water treatment 

• Swimming pool filter sand is not a hazardous product. It is recommended to avoid dust formation.
• When handling dry products, the use of a dust mask is recommended, especially when using air conveying,

Emergency procedures of silica sand for Filtration and Gravel for Filtration

• First aid in using swimming pool filter sand
• Wash with water if there is contact with skin.
• Flush with plenty of water if there is contact with the eye.
• Move to fresh air if inhaled

Spillage of swimming pool filter sand and silica gravel for Filtration as Filter Media

• If this happens, sweeping up and discarding in a refuse container or repackage is recommended.

Fire Expected of swimming pool filter sand and Filter Gravel

• No special requirements are necessary for this.

Cairo Filter Sand

• Full range of Grades and Practical Sizes from 0.200 mm-350 mm
• We have our lab for following up on quality insurance with each Batch
• No radioactive substance
• SIO2 min 96%
• The mechanical Strength of silica sand is High
• The Bulk Density of un-compacted Silica Sand may vary from 1400 kg/m3 to 1700 kg/m3.
• The mechanical Strength of silica sand is High
• Silica Sand Shape: is rounded.
•  free of heavy metals
• NO TOXIC
• without polycyclic Aromatic Carbons (Suitable for Portable water treatment plants and wastewater treatment).
• 100% Natural sand.
• High acid solubility resistance in HCL
• Hardness 7 Moh
• NO ODOR, No Dirt, No Stains
• Screened and sieved into different grain sizes according to Effective measures For each filter system.

We have our screening plants which are three. This enable us to keep stability in quality and meet large orders.

Our Competition -Silica sand for water Filtration

We always have Enough Stock Of Each Grade and Wide Varieties of Packing for swimming pool filter sand

It has Its Own Skilled and Qualified human resources that can do the product in 

• Small bags of 25 kg or 50 kg
• Big Bags of 1500 kg
• We customize the packing according to client requirement
• A private label can be arranged
• Bags either PP or PE or PP laminated
• Bags can be mounted on EURO pallets. We have long of experience in shipping.
• We can ship on trucks of domestic transportation.
• Load in 20 feet for overseas shipping.

Characteristics

 Sample of Grades of Filter sand and Filter Gravel produced in our screening plant

Silica sand Sizes according to EN12904&ANSI/AWWA B100-01//BS:910(1969)

Silica Gravel Sizes According to EN12904 &ANSI/AWWA B100-01/BS:910(1969)